The Hidden Costs of Improper Furniture Moving Equipment
Published: May 15, 2025

When facilities managers look at their budgets, furniture moving equipment often falls to the bottom of the priority list. After all, isn't it just a matter of having enough staff to pick up and carry chairs and tables? This common misconception leads to substantial hidden costs that impact the bottom line year after year. At Raymond Products, we've worked with thousands of facilities over our 50+ years in business, and we've identified the true costs of inadequate furniture moving solutions.
Labor Costs: The Most Visible Expense
The most immediate cost of improper furniture moving equipment is inefficient use of labor. Consider these scenarios:
Scenario A: Manual Chair Moving
- 100 chairs need to be moved to storage
- 4 staff members carrying 2 chairs at a time
- 50 trips at 3 minutes per trip
- Total time: 150 minutes (2.5 hours)
- At $20/hour per staff member: $200 in labor costs
Scenario B: Using a Proper Raymond Stacked Chair Dolly
- 100 chairs need to be moved to storage
- 1 staff member using a chair dolly that moves 25 chairs at once
- 4 trips at 5 minutes per trip
- Total time: 20 minutes (0.33 hours)
- At $20/hour: $6.67 in labor costs
Annual Labor Savings: $193.33 × frequency of chair moving
For a facility that rearranges chairs just once per week, that's over $10,000 in labor savings per year. Schools, hotels, and conference centers that move furniture daily see even greater return on investment.
Furniture Damage and Replacement Costs
Perhaps the most overlooked cost of improper furniture moving is the gradual damage to the furniture itself.
When chairs are carried manually or moved with inadequate equipment, they suffer from:
- Scratches and scuffs on legs and frames
- Fabric tears from improper handling
- Broken joints from stacking incorrectly
- Floor damage from dragging
A typical commercial-grade stacking chair costs between $75-150. If improper moving methods cause just 10% of your chair inventory to need replacement annually, the costs add up quickly:
For a facility with 500 chairs:
- 50 chairs needing replacement per year
- At $100 per chair: $5,000 in annual replacement costs
Our customers report that using proper chair dollies with our signature red non-mar, skid-resistant vinyl coating extends furniture lifespan by 3-5 years, reducing annual replacement needs to just 2-3% of inventory.
Workplace Injury and Insurance Costs
Manual furniture moving is a leading cause of workplace injuries in facility management. According to the Bureau of Labor Statistics, overexertion and bodily reaction account for 31% of all workplace injuries, with lifting and carrying being primary culprits.
The average cost of a back injury claim is $40,000-$80,000 when including:
- Medical expenses
- Workers' compensation
- Lost productivity
- Replacement staffing
- Insurance premium increases
Even a single workplace injury from improper furniture moving can erase any perceived "savings" from skimping on proper equipment. Our ergonomic moving equipment is specifically designed to reduce strain and prevent these costly workplace injuries.
Space Utilization Inefficiency
Improper storage of chairs and tables consumes valuable square footage in your facility.
Consider these storage comparisons:
- 72 folding chairs stacked individually: 144 sq. ft. of floor space
- 72 folding chairs on a Raymond two-tier chair caddy: 12 sq. ft. of floor space
At an average commercial real estate cost of $25 per square foot annually, that's a $3,300 annual savings in space costs alone.
Schools and conference centers often report needing additional storage rooms solely because of inefficient furniture storage methods, adding tens of thousands to their facility costs. Our hanging storage solutions are designed specifically to maximize your valuable floor space.
Maintenance and Flooring Damage
Dragging furniture or using inappropriate dollies with hard wheels leads to floor damage that requires frequent maintenance:
- Scratched hardwood floors: $3-5 per square foot to refinish
- Damaged vinyl tiles: $2-4 per square foot to replace
- Torn carpet: $3-7 per square foot to repair
A typical school gymnasium floor costs $25,000-$40,000 to refinish. Hotels report spending thousands annually repairing carpet damaged during furniture moving.
Raymond Products' equipment features non-marking wheels and our signature red protective coating specifically designed to eliminate this type of damage. Accept no substitutes when it comes to protecting your facility's expensive flooring investment.
The Total Cost Equation
When all factors are considered, the true cost of inadequate furniture moving equipment becomes clear:
Annual Hidden Costs
- Excess labor costs: $10,000+
- Furniture replacement: $5,000+
- Space inefficiency: $3,300+
- Floor damage: $1,500+
- Risk of workplace injury: High
This doesn't include the intangible costs like staff morale, event setup delays, and customer experience impacts when rooms aren't ready on time.
Featured Product: Folding/Stacked Chair Dollies & Totes
Our best-selling chair transport solutions feature capacities up to 600 lb and specially designed wheels that fit through standard doorways. The perfect solution for facilities looking to dramatically reduce their furniture moving costs.
Solution: Invest in Quality Once, Save Continuously
The good news? This is one area where a small, one-time investment delivers immediate and ongoing returns.
A quality Raymond chair dolly has a usable lifespan of 15+ years when properly maintained. We regularly hear from customers still using equipment purchased in the 1990s and early 2000s - that's the Raymond quality difference.
Let's look at the ROI for a typical $600 stacked chair dolly:
First Year ROI
- Equipment cost: $600
- Labor savings: $10,000
- Furniture replacement reduction: $3,500
- Space savings: $3,300
- Floor damage prevention: $1,500
- Total first-year savings: $17,700
- Return on investment: 2,950%
Few facility investments offer this level of immediate return with continued savings for decades. Our Minneapolis-made equipment is built to last with quality you can trust.
Real-World Example: Minneapolis Conference Center
A Minneapolis-based conference center with 1,200 chairs and 300 folding tables evaluated their furniture moving costs in 2023. They discovered:
- 4 full-time staff members spent 20% of their time moving and arranging furniture
- Annual cost in labor: $66,400
- Annual furniture replacement due to damage: $15,000
- Additional storage room rental for furniture: $24,000
After investing $7,200 in Raymond Products chair dollies, table movers, and storage solutions:
- Labor devoted to furniture moving decreased by 75%
- Furniture replacement costs dropped by 80%
- They eliminated the need for extra storage space
Total annual savings: $89,720
Five-year savings: $448,600
Calculating Your Hidden Costs
Every facility is different, but the hidden costs of improper furniture moving equipment affect everyone. To calculate your specific situation:
- Track labor hours spent moving furniture over a two-week period
- Document furniture replacement due to damage over the past year
- Measure square footage devoted to furniture storage
- Review maintenance records for floor repairs related to furniture movement
Most facilities are surprised to discover just how much inadequate moving equipment is costing them. Our team can help you analyze your specific needs and calculate potential savings.
The Raymond Products Advantage
For over 50 years, Raymond Products has designed and manufactured American-made furniture moving solutions that address these hidden costs:
- Chair dollies that protect furniture with our signature red non-mar coating
- Table movers with step-assist features for effortless loading
- Space-efficient storage solutions that serve dual transport functions
- Panel movers with 2,400 lb. capacity for maximum versatility
Our precision welding and 16-gauge steel construction ensures your equipment investment will serve your facility reliably for years to come. Every item we manufacture is re-inspected for quality at time of shipment from our Minneapolis facility.
Industry-Specific Solutions
Education Facilities: Schools and universities rely on our equipment for classroom reconfigurations, gymnasium setups, and cafeteria arrangements. Our products enable maintenance staff to work efficiently during tight timeframes between classes or events.
Hotels & Conference Centers: When room turnover time matters, our high-capacity furniture movers allow staff to quickly reconfigure spaces between events without costly delays or additional personnel.
Churches & Worship Centers: Our chair dollies and caddies help volunteer teams effortlessly transition spaces from worship to fellowship with minimal effort and maximum safety.
Take Action Today
Ready to eliminate these hidden costs in your facility? Accept no substitutes!
Contact us today for a personalized assessment of your furniture moving needs, or explore our complete line of quality moving equipment solutions:
This article is part of our Efficiency Series examining ways institutions can optimize operations through proper equipment selection.